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Automated and semi-automated assembly lines for electric vehicle powertrains
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Automated and semi-automated transmission assembly lines
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Automated and semi-automated engine assembly lines
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EOL Test benches for internal combustion engines (ICE)
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EOL Test benches for electric motors
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EOL Test benches for gearboxes and transmissions
Automated and semi-automated assembly lines for electric vehicle powertrains
Automatic and semi-automatic assembly lines for electric vehicle powertrains are a new generation production system that includes key assembly stages: electric motors, batteries and electronic control units.
Overview
Overview
Automated and semi-automated assembly lines for electric vehicle powertrains are the next-generation manufacturing system that covers key assembly stages, including electric motors, battery packs, and electronic control units. These lines are designed to produce electric vehicles with maximum levels of automation, flexibility, and traceability. The solution is based on a modular design and can be scaled to accommodate various platform configurations and vehicle classes.
Purpose
The line is intended for the full-cycle automated assembly of core electric vehicle components. Key objectives include:
Reducing production costs through automation
Enhancing the consistency and reliability of finished assemblies
Providing flexible configuration for various powertrain and electronic system options
Shortening time-to-market for new EV models
Key features
Modular configuration:
All sections can be adapted for different models and platforms.Intelligent logistics:
Automated component feeding system for seamless operation.Precision assembly stations:
Robotic units with real-time torque control, deviation monitoring, and process tracking.Complete battery inspection cycle:
Includes thermal control, BMS testing, leak detection, and cell balancing.Electronic control unit diagnostics:
Software flashing, parameter setup, and feedback integration with the customer’s server.Automated safety testing:
Includes high-voltage testing, thermal performance checks, and fault-lockout systems.Compliance with international standards:
Meets global requirements for safety and functional reliability.
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Products
Automated and semi-automated assembly lines for electric vehicle powertrains
Automatic and semi-automatic assembly lines for electric vehicle powertrains are a new generation production system that includes key assembly stages: electric motors, batteries and electronic control units.
Automated and semi-automated transmission assembly lines
Automated and semi‑automated transmission assembly lines integrate position sensors, robotic grippers, conveyors, high‑precision metrology/calibration systems, PLCs, and quality‑safety monitoring in one production complex.
Automated and semi-automated engine assembly lines
Automatic and semi-automatic engine assembly lines are a high-tech complex that includes parts feeding and positioning systems, robotic manipulators, automatic assembly stations, controllers (PLC), as well as quality and safety control systems.
EOL Test benches for internal combustion engines (ICE)
Automated stands for the final inspection of assembled internal combustion engines on the production line. Provide fast and accurate control of all key parameters.
EOL Test benches for electric motors
High-precision stands for testing electric motors and integrated power modules (electric motor + gearbox + inverter). Control of electrical and mechanical parameters.
EOL Test benches for gearboxes and transmissions
Compact stands for control of assembled gearboxes and transmissions. Checking tightness, mechanical clearances and assembly quality.